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Technical Reference


Crack Growth Equations

XdTd supports two fatigue crack growth equations. The equation and its parameters are defined in the material properties of the sheet.

Paris Law

\[\frac{da}{dN} = C \cdot (\Delta K)^m\]
Parameter Description
\(C\) Material constant
\(m\) Exponent
\(\Delta K\) Stress intensity factor range (\(K_{max} - K_{min}\))

The Paris law is the simplest model — it describes the linear region (Region II) of the da/dN vs. \(\Delta K\) curve on a log-log plot.

Forman Equation

\[\frac{da}{dN} = \frac{C \cdot (\Delta K)^m}{(1 - R) \cdot K_c - \Delta K}\]
Parameter Description
\(C\) Material constant
\(m\) Exponent
\(R\) Stress ratio (\(\sigma_{min} / \sigma_{max}\))
\(K_c\) Fracture toughness

The Forman equation accounts for the stress ratio effect and the acceleration of crack growth as \(K\) approaches the fracture toughness \(K_c\).


Stress Intensity Factor Methods

XdTd computes Mode I and Mode II stress intensity factors using two methods:

Method Accuracy Description
J-Integral (JINT) ~1% Path-independent energy integral evaluated around the crack tip. Default and recommended.
Crack Opening Displacement (CROD/COD) ~5% Based on the relative displacement of the crack faces near the tip.

The method is selected in the Analysis Parameters dialog before running an analysis.


Crack Growth Direction

The maximum tangential stress criterion is used to determine the crack growth direction under mixed-mode loading. The crack turns to eliminate Mode II, growing in pure Mode I. This is confirmed by \(K_{II}\) remaining approximately zero along the computed growth path.


Fastener Flexibility Formulas

For fastened (riveted/bolted) attachments, XdTd computes the joint flexibility using one of four industry-standard formulas:

Formula Description
Douglas Default. Based on Douglas Aircraft Company empirical data.
Huth Semi-empirical formula widely used in aerospace.
Grumman Based on Grumman Aerospace Corporation test data.
Direct User-specified flexibility value (no formula).

The formula is selected in the Analysis Parameters dialog.


Analysis Parameters

Parameter Description Default
2D Case Plane Stress or Plane Strain Plane Stress
Attachment Behaviour Elastic or Elastic-Plastic for stiffener/patch attachments Elastic
SIF Method JINT (J-Integral) or CROD (Crack Opening Displacement) JINT
Crack Growth Enable/disable crack propagation analysis Disabled
Number of Increments Crack growth steps 1
Stress Ratio (R) \(\sigma_{min} / \sigma_{max}\) for fatigue loading 0.0
Straight Growth Force crack to grow straight (no direction change) Yes
Mesh Refinement Slider controlling element density (0–4) Level 2
Internal Points Compute stresses at internal field points for contour plots Enabled
Fastener Formula Flexibility formula for fastened joints Douglas
Convergence Profile Crack growth convergence tolerance level (1–5) 3

File Format

Case studies are saved as .xdtd files, which are SQLite databases. Each file is self-contained — geometry, material properties, mesh parameters, boundary conditions, and results are all stored in a single file.

Files can be inspected with any SQLite browser (e.g., DB Browser for SQLite) if needed.


Material Database

XdTd ships with built-in databases for materials, fasteners, and adhesive bonds. These are provided for completeness only — the use of the properties therein is the sole responsibility of the user. XdTd provides tools for users to create and manage their own databases.

Units

XdTd is unit-agnostic — it does not enforce any unit system. The units are entirely defined by the values in your database. All properties must use a consistent unit system. The distributed database uses MPa and mm throughout.

Material Properties

Property Description
Elasticity Modulus (\(E\)) Young's modulus
Poisson's Ratio (\(\nu\))
Thickness (\(t\)) Sheet thickness
Yield Strength (\(\sigma_y\))
Fracture Toughness (\(K_c\)) Critical SIF
CG Equation Paris or Forman
CG Constant (\(C\)) Crack growth law constant
CG Exponent (\(m\)) Crack growth law exponent

Fastener Properties

Property Description
Diameter Fastener diameter
Modulus Fastener material modulus
Strength Fastener shear strength
Pitch Spacing between fasteners

Adhesive Bond Properties

Property Description
Thickness Adhesive layer thickness
Shear Modulus (\(G_a\)) Adhesive shear modulus
Shear Strength (\(\tau_a\)) Adhesive shear strength
Yield Strain
Ultimate Strain